1- PTL 400 PRESSED GRANOLA BAR LINE This line Includes: Processing Kitchen PTL SizingRoller 400 Slitter PTL Conveyor PTL Ultrasonic Guillotine 610U PTL Conveyor PTL Conveyor (over the top conveyor) PTL Conveyor PTL Conveyor 90 degrees PTL Conveyor - bar orienter ThermoScientific APEX100 metal detector w/ conveyor & reject station Inline Timing Conveyor HoPak Flow Wrapper HP-350VR PTL Transfer conveyor PTL Conveyor (over the top conveyor) PTL Conveyor PTL Conveyor 90 degrees PTL Conveyor - bar orienter ThermoScientific APEX100 metal detector w/ conveyor & reject station Inline Timing Conveyor HoPak Flow Wrapper HP-350VR Food Grade Transfer Conveyor Serial Number: 7203 Year: 2011 DESIGN BASIS OF PLANT To produce Nutritional/Health Bars from pre mixed materials to presentation to packaging equipment, bar management infeed. Production rate: 300 bars per minute Temperatures in: 100F (37C) - TBC Temperatures out: 68-72F (20-22C - TBC Temperature within the Bar Line room: 65F to 68F Product width: TBC Number of bars across slab: TBC Bars cut length wise, and are to travel down the process short edge leading. Bar weight: 30 grams - TBC Belt speed: 2.5 fpm - TBC Basic product make up (ingredients): see following PRODUCT INGREDIENTS (First two lines for each bar represents ~70% of the formula) Fruit Bar Soy - Rice protein nugget Malt extract (syrup) & honey - these ingredients are caramelized prior to running bar. Fruit pieces 1/4 inch (5mm) dice - mango, pineapple, banana & strawberry Strawberry powder (freeze dried) Almond slices Inulin and bamboo fiber. Wheat germ & soy bean oils, lecithin & tocopherol Salt and natural flavors. Chocolate Bar Soy - Rice protein nugget Malt extract (syrup) & apple juice - these ingredients are caramelized prior to running bar. Cocoa powder Milk and semi-sweet chocolate pieces Fruit pieces ¼ inch (5mm) dice - raspberry & banana Macadamia nut pieced (3-5 mm) & almond slices Inulin and bamboo fiber. Wheat germ & soy bean oils, lecithin & tocopherol Salt and natural EQUIPMENT DESCRIPTIONS Forming Rollers Stainless steel rollers Stainless steel frame and guards 485 mm diameter top roller 650 mm diameter bottom roller Roller scrapers Separate drive motor gearbox unit for each roller Separate variable speed drive for each roller Easy adjustment for slab mass height/amount with positive lock Rotary water connections for roller heating UHMW hopper Forming Conveyor Stainless steel construction Stainless steel frame, table top, and guards Roller fitted under belt in line with sizing roller Sizing Roller 400 mm diameter roller HDPE plastic roller mounted on a stainless steel drive shaft Acetal spring loaded scraper bar Mounting brackets to fit PTL forming table Adjustable height that can be set via one locking adjuster on one side. Safety cover in polycarbonate with interlocked Pilz safety switch Drive motor gearbox unit Variable speed drive Transport Conveyor With drive section - including position for belt washer Slitter Stainless steel and anodized aluminum construction where possible Slitter blade speed is variable Slitter blade material is hardened, and polished stainless steel Slitter blade pitch as advised by customer Slitter blade driven by a variable speed AC motor Top hinge over polycarbonate see through guard. Top hinge guard fitted with a safety switch Pilz coded type to ensure operator safety Bottom UHMW coated driven anvil roller Anvil roller driven by a separate variable speed AC motor Slitter head blade set to be easily interchangeable. Slitter head blade set change over mechanism Product hold down fingers between each blade Blade scrapers in stainless spring steel Covers fitted over height adjusting screws Live side motion with slab tracking Slab side position is tracked with sensors, slitter head is moved accordingly Spreader belt Length: 1081 MM Long Height: 960 mm (On adjustable Feet) Product loading: 18 kg max Speed: Variable speed drive Power: Inverter AC Controlled Mounted on one frame with transfer from slitter to guillotine Ultrasonic Guillotine 610 mm wide Stainless steel frame and aluminum tooling plate construction Guillotine blade speed is variable Blade material in titanium with food grade coating Blade set is driven by a servo motor Cutting pitch and number per minute to be advised by customer Cutting in to a gap between two product transfer belts Linear motion driven by servo ball screw action Transfer belts driven by two separate variable speed AC motors. Belt tracking systems to ensure the belt stays in line at all times Belt tensioning systems Top area guarded with polycarbonate see through guards, bottom area with stainless steel guards, fitted with Pilz coded safety switches to ensure operator safety. Electrical cabinet & Electrical integration Housing PLC, inverter drives, power supplies etc. From forming rollers to guillotine outfeed is controlled from one screen see X to X on drawing Allen Bradley PLC, panelview colour touch screen, variable speed drives all mounted within free standing electrical control cabinet. Additional interface screen mounted in forming roller panel to allow control form either screen Skidding and Load out charges: There will be loading and skidding charges added to your purchase at market rates for your convenience. Location: Texas Skidding: TBD Load Out: TBD
Details
1- PTL 400 PRESSED GRANOLA BAR LINE This line Includes: Processing Kitchen PTL SizingRoller 400 Slitter PTL Conveyor PTL Ultrasonic Guillotine 610U PTL Conveyor PTL Conveyor (over the top conveyor) PTL Conveyor PTL Conveyor 90 degrees PTL Conveyor - bar orienter ThermoScientific APEX100 metal detector w/ conveyor & reject station Inline Timing Conveyor HoPak Flow Wrapper HP-350VR PTL Transfer conveyor PTL Conveyor (over the top conveyor) PTL Conveyor PTL Conveyor 90 degrees PTL Conveyor - bar orienter ThermoScientific APEX100 metal detector w/ conveyor & reject station Inline Timing Conveyor HoPak Flow Wrapper HP-350VR Food Grade Transfer Conveyor Serial Number: 7203 Year: 2011 DESIGN BASIS OF PLANT To produce Nutritional/Health Bars from pre mixed materials to presentation to packaging equipment, bar management infeed. Production rate: 300 bars per minute Temperatures in: 100F (37C) - TBC Temperatures out: 68-72F (20-22C - TBC Temperature within the Bar Line room: 65F to 68F Product width: TBC Number of bars across slab: TBC Bars cut length wise, and are to travel down the process short edge leading. Bar weight: 30 grams - TBC Belt speed: 2.5 fpm - TBC Basic product make up (ingredients): see following PRODUCT INGREDIENTS (First two lines for each bar represents ~70% of the formula) Fruit Bar Soy - Rice protein nugget Malt extract (syrup) & honey - these ingredients are caramelized prior to running bar. Fruit pieces 1/4 inch (5mm) dice - mango, pineapple, banana & strawberry Strawberry powder (freeze dried) Almond slices Inulin and bamboo fiber. Wheat germ & soy bean oils, lecithin & tocopherol Salt and natural flavors. Chocolate Bar Soy - Rice protein nugget Malt extract (syrup) & apple juice - these ingredients are caramelized prior to running bar. Cocoa powder Milk and semi-sweet chocolate pieces Fruit pieces ¼ inch (5mm) dice - raspberry & banana Macadamia nut pieced (3-5 mm) & almond slices Inulin and bamboo fiber. Wheat germ & soy bean oils, lecithin & tocopherol Salt and natural EQUIPMENT DESCRIPTIONS Forming Rollers Stainless steel rollers Stainless steel frame and guards 485 mm diameter top roller 650 mm diameter bottom roller Roller scrapers Separate drive motor gearbox unit for each roller Separate variable speed drive for each roller Easy adjustment for slab mass height/amount with positive lock Rotary water connections for roller heating UHMW hopper Forming Conveyor Stainless steel construction Stainless steel frame, table top, and guards Roller fitted under belt in line with sizing roller Sizing Roller 400 mm diameter roller HDPE plastic roller mounted on a stainless steel drive shaft Acetal spring loaded scraper bar Mounting brackets to fit PTL forming table Adjustable height that can be set via one locking adjuster on one side. Safety cover in polycarbonate with interlocked Pilz safety switch Drive motor gearbox unit Variable speed drive Transport Conveyor With drive section - including position for belt washer Slitter Stainless steel and anodized aluminum construction where possible Slitter blade speed is variable Slitter blade material is hardened, and polished stainless steel Slitter blade pitch as advised by customer Slitter blade driven by a variable speed AC motor Top hinge over polycarbonate see through guard. Top hinge guard fitted with a safety switch Pilz coded type to ensure operator safety Bottom UHMW coated driven anvil roller Anvil roller driven by a separate variable speed AC motor Slitter head blade set to be easily interchangeable. Slitter head blade set change over mechanism Product hold down fingers between each blade Blade scrapers in stainless spring steel Covers fitted over height adjusting screws Live side motion with slab tracking Slab side position is tracked with sensors, slitter head is moved accordingly Spreader belt Length: 1081 MM Long Height: 960 mm (On adjustable Feet) Product loading: 18 kg max Speed: Variable speed drive Power: Inverter AC Controlled Mounted on one frame with transfer from slitter to guillotine Ultrasonic Guillotine 610 mm wide Stainless steel frame and aluminum tooling plate construction Guillotine blade speed is variable Blade material in titanium with food grade coating Blade set is driven by a servo motor Cutting pitch and number per minute to be advised by customer Cutting in to a gap between two product transfer belts Linear motion driven by servo ball screw action Transfer belts driven by two separate variable speed AC motors. Belt tracking systems to ensure the belt stays in line at all times Belt tensioning systems Top area guarded with polycarbonate see through guards, bottom area with stainless steel guards, fitted with Pilz coded safety switches to ensure operator safety. Electrical cabinet & Electrical integration Housing PLC, inverter drives, power supplies etc. From forming rollers to guillotine outfeed is controlled from one screen see X to X on drawing Allen Bradley PLC, panelview colour touch screen, variable speed drives all mounted within free standing electrical control cabinet. Additional interface screen mounted in forming roller panel to allow control form either screen Skidding and Load out charges: There will be loading and skidding charges added to your purchase at market rates for your convenience. Location: Texas Skidding: TBD Load Out: TBD 
